Wire Rod Bundling Head (Binding Machine Assembly)

OEM Replacement for Morgan Wire Rod Bundling Systems

Drawing No.: 10501993 / 10399812

Basic Identification

• Component Name: Wire Rod Bundling Head (Binding Machine Assembly with Support)

• OEM Reference: Morgan Wire Rod Bundling System

• Main Assembly Drawing No.: 10501993

• Finished Weight Reference: 10399812

• Component Type: Bundling / Binding Head Assembly

• Application: High-speed wire rod finishing lines

Product Overview

The Wire Rod Bundling Head (Binding Machine Assembly) is a critical functional unit used in high-speed wire rod bundling systems, designed for automatic wire tying, clamping, and cutting during continuous rolling mill operation.

This assembly integrates the binding head cassette, mechanical frame, hydraulic and pneumatic interfaces, and wiring units, forming a complete operational module suitable for OEM replacement or retrofit projects in Morgan-type wire rod bundling machines.

The unit is manufactured according to Drawing No. 10501993, ensuring dimensional and functional compatibility with original equipment.

Main Application

• High-speed wire rod finishing lines

• Automatic wire rod bundling machines

• Morgan-type wire rod handling and packaging systems

• Steel rolling mills requiring stable and continuous bundling performance

Assembly Composition (per drawing 10501993)

According to the assembly drawing, the bundling head consists of the following major sub-assemblies:

• Frame
  Part Number: 10502135

• Binding Machine Assembly
  Part Number: 10501994

• Binding Head Cassette Assembly
  Part Number: 10501995

• Unit Piping for Binding Head Assembly
  Part Number: 10502299

• Tying Head Unit Wiring
  Part Number: 10503013

• Standard Hardware
  Bolts, dowels, and nuts (M10 / M12 / M16)

Complete unit piping and wiring are integrated into the assembly for direct installation.

10501993S02_A_带架打捆头装配

Mechanical & Structural Parameters

Weight

• Finished Assembly Weight: approx. 1039.98 kg (reference drawing weight)

Overall Dimensions (reference, mm)

• Overall Height: approx. 706 mm

• Overall Width: approx. 445 mm

• Overall Depth: approx. 425 mm

• Mounting Base Width: approx. 600 mm

(All dimensions according to drawing views and sections)

Functional Sections (per assembly drawing)

The binding head assembly includes multiple functional positions illustrated in sectional views:

• Cutter Open / Entry Guide Closed

• Clamp Closed – Guide Position

• Exit Guide Closed

• Clamp Opened / Exit Guide Opened

These working positions ensure:

• Accurate wire entry

• Stable clamping during tying

• Controlled cutting and release of bundled wire rods

Key Functional Features

• Automatic wire clamping and positioning

• Integrated cutting and tying mechanism

• Hydraulic-driven actuation for high reliability

• Compact cassette-type binding head design

• Designed for continuous high-speed operation

Manufacturing & Quality Control

• Precision-machined structural frame

• Controlled tolerance manufacturing according to ASME Y14.5M

• All dimensions in millimeters

• Sharp edges removed; tapped holes countersunk

• Assembly verified against original OEM drawings

Installation & Compatibility

• Direct-fit OEM replacement for Morgan-type wire rod bundling systems

• Compatible with original mounting interfaces and service connections

• Suitable for replacement, overhaul, and retrofit projects

All trademarks are referenced solely for compatibility and identification purposes.

Typical Use Scenarios

• Replacement of worn or damaged bundling head assemblies

• High-speed wire rod mill maintenance shutdowns

• Modernization of existing bundling systems

• Long-term spare part stocking for critical equipment